Read the kW figure

Published connected load, then your own running assumptions.

8 h
40%

Arithmetic from your assumptions, not a measured figure for any machine.

OWC Machine Electricity Cost per Kg: How to Calculate Real kWh

Short answer

To find an OWC machine electricity cost per kg, divide the measured electricity bill attributable to the machine by the kilograms of accepted wet waste processed in the same period. In simple terms: (metered kWh × ₹/kWh) ÷ kg of input waste. Connected motor/heater kW is not the same as actual kWh consumed.

Updated 25 Oct 20263 min readBy DSC Engineering / COMPOSTO

The calculation buyers should use

Use an electricity submeter or a carefully logged period. A machine with a 6 kW connected load does not necessarily consume 6 kWh every hour because motors and heaters may cycle.

InputIllustrative example
Waste processed100 kg/day × 26 operating days = 2,600 kg
Meter reading difference390 kWh in the same period
Energy tariff₹9 per kWh (illustrative; use your bill)
Electricity expense390 × ₹9 = ₹3,510
Electricity cost per kg₹3,510 ÷ 2,600 kg = ₹1.35/kg

Why connected load gives misleading estimates

The nameplate rating represents electrical equipment design or connected power, not guaranteed continuous operation. The heating elements may cycle under temperature control; shredding and mixing may run intermittently. Standby, auxiliaries and power factor or billing terms may also matter.

  • Prefer separate kWh meter readings over guessed operating hours.
  • Log actual accepted organic-waste quantity, not mixed garbage collected.
  • Include relevant fixed/demand charges if comparing the true incremental bill.

Low-load days can raise cost per kg

Electricity consumed for maintaining chamber conditions may not fall in direct proportion to input mass. That means running a much larger machine with very little waste can increase the cost per accepted kg, even when total monthly kWh is stable.

  • Compare normal and peak load days rather than one demonstration run.
  • Check machine size against measured waste input and batch scheduling.
  • Separate electricity from labour, AMC, sawdust, curing and rejects when estimating total treatment cost.

Monthly tracking format

A defensible operating report includes: meter start/end, daily waste weighment, tariff, dates of operation, material rejected before loading and abnormal cycles.

MetricRecommended record
kWh consumedSubmeter reading at start/end
Accepted input kgWeighed source-segregated wet waste
₹/kWhApplicable tariff plus relevant billing charges
Machine useNumber of operating days and any unusual batches
Cost per kgActual electricity expense ÷ accepted kg

Questions to ask in a commercial quotation

Ask suppliers to separately declare connected load, heater kW, motor ratings, whether connected load is single- or three-phase and any metered case data under stated feed conditions.

Published kWh/kg performance cannot be transferred blindly across feedstock moisture, site loading, ambient conditions and machine controls. Treat vendor estimates as conditional unless independently metered.

When the question becomes model-specific

This guide stays general. For exact figures on a particular machine, these published pages from the COMPOSTO range are the reference.

Want a second opinion on your site?

Send your site type, city and measured daily wet waste. The COMPOSTO technical team replies with the capacity and checks worth doing next.

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